Standards : EN 13765:Type 3, BS 3492-BX and BS 5842
Composite hoses are customized hoses designed for a particular application as per clients needs. The construction of this hose; an inner and outer wire helix that holds various multiple plies of composite material such as polypropylene, PTFE etc and externally covered with polyvinyl chloride woven polyethylene tetraphthalate polyester fabric with spiral spring to prevent collapse.
Incase the service is for a cryogenic hose then the material of construction can be with Polyamide, nanotech material and Aramex braid/cover.
| 8 inch Hose Comparison | |||
| Comparison Factors | Composite Hoses | Rubber Hoses | SS Hoses |
| Weight/Meter(Kg) | 15 | 75 | 18 |
| Bend Radius (Inch) | 29 | 80 | 42 |
| Ageing Failure | NO | YES | NO |
| Fatigue Failure | NO | NO | YES |
| Bulging | NO | YES | NO |
| End Fitings | Swaged | Built In | Welded |
| Worst | |||
Features:
1) Size range – 1 inch to 12 inch ID.
2) Temperature Range : -45 Deg C to 120 Deg C
3) Covers a large range of service application from :
- Oil – Crude, lube oil, white oil, black oil and edible oil.
- Chemicals including HCL, sulphuric acid, acetic acid, phosphoric acid, ethyl mercapton, caustic and all other A B C class chemicals.
- Cryogenics such as LPG & Ammonia.
5) No rubber or welding in the hoses; hence no chances of cracking, aging or kinking.
6) Extremely light weight.
7) Composite hoses are resistant to salty sea water and perfect for rugged offshore and onshore application.
Application Areas:
- Ship to Shore and Ship to Ship Cargo Transfer.
- Truck and Rail loading and unloading.
- In plant product transfer.
- Lube plant manifold and drum filling.
- Tank cleaning.
APPLICATION: Hoses are designed for suction and discharge of Petroleum products, Hydro Carbons, Solvents, Aromatics, Black Oil, While Oil, Vegetable Oils, Fuel Oil for transfer from Rail / Road Tankers/ Ship to Shore and Ship to Ship.
Construction: JRE Oil hoses are manufactured from multiple layers of thermoplastic fabric and films supported by metallic inner and outer helix. Material selection may change as per service conditions.
Temperature Range:
-30 to 150 deg. C
Safety factor:
Working pressure based on safety factor 4:1.
Electrical continuity:
less than 10 ohms from end to end fitting.
Manufacturing standard:
In accordance to EN 13765, BS 3492-BX, BS-5842
TECHNICAL DATA:
| JRE Oil GG, AG, SG, SS | ||||||
| Bore Diameter | Max work Pressure | Bend Radius | H.T.P | |||
| Inches | mm | PSI | Bar | Inches | mm | Kg/cm2 |
| 1.0 | 28 | 100 | 7 | 5 | 125 | 11 |
| 1.5 | 40 | 100 | 7 | 6 | 150 | 11 |
| 2.0 | 50 | 100 | 7 | 8 | 200 | 11 |
| 2,5 | 65 | 100 | 7 | 8 | 200 | 11 |
| 3,0 | 80 | 100 | 7 | 9 | 280 | 11 |
| 4,0 | 100 | 100 | 7 | 8 | 400 | 11 |
| JRE Oil GG, AG, SG, SS | ||||||
| Bore Diameter | Max work Pressure | Bend Radius | H.T.P | |||
| Inches | mm | PSI | Bar | Inches | mm | Kg/cm2 |
| 1.0 | 28 | 100 | 10 | 5 | 125 | 15 |
| 1.5 | 40 | 100 | 10 | 6 | 150 | 15 |
| 2.0 | 50 | 100 | 10 | 8 | 200 | 11 |
| 2,5 | 65 | 100 | 10 | 8 | 200 | 15 |
| 3,0 | 80 | 100 | 10 | 9 | 280 | 15 |
| 4,0 | 100 | 100 | 10 | 8 | 400 | 15 |
| JRE Oil GG, AG, SG, SS | ||||||
| Bore Diameter | Max work Pressure | Bend Radius | H.T.P | |||
| Inches | mm | PSI | Bar | Inches | mm | Kg/cm2 |
| 3,0 | 80 | 200 | 14 | 12 | 300 | 21 |
| 4,0 | 100 | 200 | 14 | 16 | 400 | 21 |
| 5,0 | 125 | 200 | 14 | 19 | 475 | 21 |
| 6,0 | 150 | 200 | 14 | 23 | 575 | 21 |
| 8,0 | 200 | 200 | 14 | 32 | 800 | 21 |
| 10,0 | 250 | 150 | 10,5 | 40 | 1000 | 21 |
| 12,0 | 300 | 100 | 10,5 | 48 | 1200 | 21 |
APPLICATION: Hoses are designed for the transfer of Chemicals & Vegetable Oils from Rail Road tankers / Ship to shore and ship to ship.
Construction: JRE Chemical hoses are reinforced with multiple layers of thermoplastic fabric and films supported with lined inner wire helix and outer wire reinforcement. Material selection may change as per service conditions.
Temperature Range:
-30 to 150 deg. C
Safety factor:
Working pressure based on safety factor 4:1.
Electrical continuity:
less than 10 ohms from end to end fitting.
Manufacturing standard:
In accordance to EN 13765, BS 3492-BX, BS-5842
TECHNICAL DATA:
| JRE Chem PG, PS SG, SS | ||||||
| Bore Diameter | Max work Pressure | Bend Radius | H.T.P | |||
| Inches | mm | PSI | Bar | Inches | mm | Kg/cm2 |
| 1.0 | 28 | 100 | 7 | 5 | 125 | 11 |
| 1.5 | 40 | 100 | 7 | 6 | 150 | 11 |
| 2.0 | 50 | 100 | 7 | 8 | 200 | 11 |
| 2,5 | 65 | 100 | 7 | 8 | 200 | 11 |
| 3,0 | 80 | 100 | 7 | 9 | 280 | 11 |
| 4,0 | 100 | 100 | 7 | 8 | 400 | 11 |
| JRE Chem PG, PS SG, SS | ||||||
| Bore Diameter | Max work Pressure | Bend Radius | H.T.P | |||
| Inches | mm | PSI | Bar | Inches | mm | Kg/cm2 |
| 1.0 | 28 | 150 | 10 | 5 | 125 | 15 |
| 1.5 | 40 | 150 | 10 | 6 | 150 | 15 |
| 2.0 | 50 | 150 | 10 | 8 | 200 | 11 |
| 2,5 | 65 | 150 | 10 | 8 | 200 | 15 |
| 3,0 | 80 | 150 | 10 | 9 | 280 | 15 |
| 4,0 | 100 | 150 | 10 | 8 | 400 | 15 |
| JRE Chem PG, PS SG, SS | ||||||
| Bore Diameter | Max work Pressure | Bend Radius | H.T.P | |||
| Inches | mm | PSI | Bar | Inches | mm | Kg/cm2 |
| 3,0 | 80 | 200 | 14 | 12 | 300 | 21 |
| 4,0 | 100 | 200 | 14 | 16 | 400 | 21 |
| 5,0 | 125 | 200 | 14 | 19 | 475 | 21 |
| 6,0 | 150 | 200 | 14 | 23 | 575 | 21 |
| 8,0 | 200 | 200 | 14 | 32 | 800 | 21 |
| 10,0 | 250 | 150 | 10,5 | 40 | 1000 | 21 |
| 12,0 | 300 | 100 | 10,5 | 48 | 1200 | 21 |
APPLICATION: Hoses are designed for suction and discharge of aggressive acids & hazardous chemicals from rail tanker/road tankers/ship to shore and ship to ship.
Construction: JRE PTFE hoses are manufactured from multiple layers of thermoplastic fabric and films with PTFE inner linning supported by inner wire and outer wire helix. Material selection may change as per service conditions.
Temperature Range:
-30 to 150 deg. C
Safety factor:
Working pressure based on safety factor 4:1.
Electrical continuity:
less than 10 ohms from end to end fitting.
Manufacturing standard:
In accordance to EN 13765, BS 3492-BX, BS-5842
TECHNICAL DATA:
| JRE PTFE GG, AG SG, SS, PG | ||||||
| Bore Diameter | Max work Pressure | Bend Radius | H.T.P | |||
| Inches | mm | PSI | Bar | Inches | mm | Kg/cm2 |
| 1.0 | 28 | 100 | 7 | 5 | 125 | 11 |
| 1.5 | 40 | 100 | 7 | 6 | 150 | 11 |
| 2.0 | 50 | 100 | 7 | 8 | 200 | 11 |
| 2,5 | 65 | 100 | 7 | 8 | 200 | 11 |
| 3,0 | 80 | 100 | 7 | 9 | 280 | 11 |
| 4,0 | 100 | 100 | 7 | 8 | 400 | 11 |
| JRE PTFE GG, AG SG, SS, PG | ||||||
| Bore Diameter | Max work Pressure | Bend Radius | H.T.P | |||
| Inches | mm | PSI | Bar | Inches | mm | Kg/cm2 |
| 1.0 | 28 | 150 | 10 | 5 | 125 | 15 |
| 1.5 | 40 | 150 | 10 | 6 | 150 | 15 |
| 2.0 | 50 | 150 | 10 | 8 | 200 | 11 |
| 2,5 | 65 | 150 | 10 | 8 | 200 | 15 |
| 3,0 | 80 | 150 | 10 | 9 | 280 | 15 |
| 4,0 | 100 | 150 | 10 | 8 | 400 | 15 |
| JRE PTFE GG, AG SG, SS, PG | ||||||
| Bore Diameter | Max work Pressure | Bend Radius | H.T.P | |||
| Inches | mm | PSI | Bar | Inches | mm | Kg/cm2 |
| 3,0 | 80 | 200 | 14 | 12 | 300 | 21 |
| 4,0 | 100 | 200 | 14 | 16 | 400 | 21 |
| 5,0 | 125 | 200 | 14 | 19 | 475 | 21 |
| 6,0 | 150 | 200 | 14 | 23 | 575 | 21 |
| 8,0 | 200 | 200 | 14 | 32 | 800 | 21 |
| 10,0 | 250 | 150 | 10,5 | 40 | 1000 | 21 |
| 12,0 | 300 | 100 | 10,5 | 48 | 1200 | 21 |
